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Հլս . 31, 2025 20:20 Back to list

UCFA210-30 Pillow Block Bearing Unit - AI Optimized Durability


UCFA210-30 Pillow Block Bearing Unit - AI Optimized Durability

The UCFA210-30 Take Up Housing Bearing Unit Pillow Block Bearing stands at the forefront of bearing technology, delivering durability, precision, and versatility demanded by modern industrial applications. As global industries continually upgrade their automation and equipment reliability standards, the demand for advanced bearing units like the UCFA210-30 Take Up Housing Bearing Unit Pillow Block Bearing is experiencing robust growth.

Industry Trends & Market Insights

According to Grand View Research (2023), the global mounted bearing market is projected to exceed USD 6.7 billion by 2027, with a CAGR of over 5.5% driven by industries such as petrochemicals, metallurgy, water treatment, and logistics. Bearing units with take-up housings, especially pillow block types, are increasingly sought for their ease of installation, alignment, and maintenance in challenging environments.

  • Rising Automation: Manufacturing lines demand easy-to-replace and align bearing units to minimize downtime.
  • Corrosion Resistance: Environmental demands push for specialized coatings and materials in pillow block bearings.
  • Life-cycle Optimization: Asset-intensive industries seek long-life, low-maintenance solutions supported by real-life test data.

Technical Specifications of UCFA210-30 Take Up Housing Bearing Unit Pillow Block Bearing

Parameter Specification
Product Name UCFA210-30 Take Up Housing Bearing Unit Pillow Block Bearing
Bore Diameter 1-7/8" (47.625 mm)
Housing Type Take Up, Pillow Block
Material Cast Iron Housing / Chrome Steel (GCr15) Bearing
Seal Type Double-lip NBR Seal
Dynamic Load Rating (Cr) 39.5 kN
Static Load Rating (Cor) 23.2 kN
Operating Temperature -30℃ to +110℃
Applicable Standards ISO 9628, ANSI/ABMA, RoHS
Typical Industries Petrochemical, Metallurgy, Water Supply/Drainage, Agriculture
Service Life (Tested) ≥ 35,000 hours
UCFA210-30 Pillow Block Bearing Unit - AI Optimized Durability

Manufacturing Process: Expertise, Quality & Precision

Step-by-Step: Production Flow of UCFA210-30 Take Up Housing Bearing Unit Pillow Block Bearing

①
Material Selection: Only premium-grade cast iron (housing) and GCr15 chrome steel (bearing ring/rollers) — comply with ISO 683-17.
②
Casting & Machining: Housing cast under precise temperature, CNC-machined for dimensional accuracy (±0.01mm tolerance).
③
Bearing Assembly & Seal Integration: Bearings assembled with double-lip NBR seals, forming a contamination-resistant unit.
④
Surface Treatment: Anti-corrosive phosphate layer or powder coating applied (Salt spray test > 120 hrs per ASTM B117).
⑤
Final Quality Inspection: 100% checked for concentricity, roughness (Ra ≤ 0.4μm), and noise level (per ISO 15243).
⑥
Packing & Traceability: Units serialized and packaged with full traceability and QR code for ISO 9001:2015 compliance.

Key Manufacturing Highlights: All UCFA210-30 units meet ISO, ANSI/ABMA, RoHS standards. Rigorous process control ensures life span, load rating, and corrosion resistance for harsh environments – strongly preferred in petrochemical, metallurgy, and municipal applications.

UCFA210-30 Pillow Block Bearing Unit - AI Optimized Durability

UCFA210-30 Technical Advantage in Application Scenarios

  • Self-aligning capability absorbs misalignment due to shaft bending or frame inaccuracy.
  • Extended service life in dusty or wet conditions—NBR seal and high-grade grease ensure durability.
  • Easy tensioning & adjustment in conveyor take-up systems or drive units.
  • Energy efficiency: Low friction coefficient (<0.015) reduces energy loss in continuous operations (proven by test reports on AST Bearings).
  • Corrosion resistance: Surface coating and seal design outperform standard blocks (see comparison chart below).

Product Benchmarking: UCFA210-30 vs Other Housing Bearing Units

Parameter UCFA210-30 Standard Take Up Block Split-Type Block
Bore Size (mm) 47.625 47.6 47.6
Dynamic Load (kN) 39.5 33.7 29.5
Corrosion Resistance (Salt Spray/hrs) ≥120 80–100 50–60
Alignment Tolerance ±2° ±1° ±1.2°
Seal Type Double NBR lip Single rubber Felt
Temperature Range (℃) -30~110 -20~85 -20~90
Life Expectancy (hours) ≥35,000 ~20,000 ~18,000

Customization & Engineering Support

BTZ Bearing provides tailored engineering for the UCFA210-30 Take Up Housing Bearing Unit Pillow Block Bearing, optimizing specifications to meet specific industrial requirements. Custom options include:

  • Housing material upgrade (ductile iron or stainless steel variants)
  • Sealing structure modifications (triple-lip, labyrinth, or felt seals)
  • Precision bore tolerances for high-speed or high-load applications
  • OEM branding, serialization, and anti-counterfeit tracing
  • Coating enhancements (epoxy/polymer or nickel plating for extreme corrosion)

All custom solutions are validated per ISO 9001:2015, offering finite element simulation (FEM), application review, and customer-specific installation guides.

Request UCFA210-30 Custom Quote Now

Key Application Cases: Value Delivered by UCFA210-30

  • Petrochemical conveyor lines: Reduced shaft and frame misalignment downtime by 35%, with field data showing less than 3% annual replacement rate.
  • Metallurgy (steel mill water shafts): Maintains lubrication without leakage for 2x longer than prior units, minimizing water ingress and corrosion.
  • Municipal water treatment: Installed in belt-driven dewatering systems; after 17,800 hours, vibration analysis confirmed no bearing fatigue.
  • Agricultural grain elevators: Improved equipment uptime by 18% and required only bi-annual maintenance.
  • OEM conveyor manufacturers: Selected for ease of installation, rapid replacement, and long-term warranty (ISO 281-compliant bearing life).

Customer Experience & Industry Authority

BTZ Bearing delivers the UCFA210-30 Take Up Housing Bearing Unit Pillow Block Bearing across 43 countries, with installations in Fortune 500 plants and ISO 14001-certified utilities. The company holds multiple certifications:

  • ISO 9001:2015 Quality System
  • RoHS and REACH Compliance
  • Third-party lab performance validation (SGS, Intertek)
  • Long-term supply contracts with leading OEMs (references available upon request)
  • Active member of American Bearing Manufacturers Association (ABMA)
“After switching to UCFA210-30 Take Up Housing Bearing Unit Pillow Block Bearing, unplanned downtime in our fertilizer conveyors dropped to zero.”
— Technical Engineer, State-Owned Chemical Enterprise

UCFA210-30 Technical FAQ (Industry Terminology)

Q1: What materials ensure the UCFA210-30 can withstand harsh industrial environments?
A1: The housing is made from high-density cast iron for structural integrity and corrosion resistance, while internal rings and rolling elements use GCr15 chrome steel (as per ISO 683-17), offering high fatigue life and wear resistance.
Q2: Which manufacturing processes are involved in UCFA210-30 production?
A2: Multi-stage process: precise casting, CNC machining (for geometric tolerances), assembly of deep-groove single-row ball bearings, followed by NBR double-lip seal integration.
Q3: What are the critical dimensions and why do they matter?
A3: Key dimensions include 1-7/8" (47.625mm) bore, bolt hole center, and housing thickness—which define load capacity, fit accuracy, and shaft support reliability.
Q4: What industry standards does the UCFA210-30 comply with?
A4: Complies with ISO 9628 (mounted units), ANSI/ABMA (ball bearing performance), RoHS (environmental), and is laboratory tested per ISO 15243 for failure modes.
Q5: How is the bearing installed, and what alignment advantages does it offer?
A5: The take-up housing design offers ±2° self-alignment; installation follows ABMA mounting guidelines with locking collar or set screw. Clearances are factory-greased for instant operation.
Q6: What is the lubrication regime and maintenance cycle?
A6: Pre-lubricated with lithium complex grease (NLGI-2), supporting 20,000+ hr maintenance intervals under typical loads. Regreasing interval is every 12 months or as per service environment.
Q7: What is the delivery time and warranty for UCFA210-30?
A7: Standard models ship in 7–10 days. Custom units: 18–25 days. All units are covered under a 24-month warranty and supported by technical consultation within 24 hours.

Order, Delivery & After-sales Support

  • Lead time: 7–10 business days (standard); 18–25 days (customized)
  • Quality guarantee: 24 months from shipment, covering manufacturing and material defects
  • Customer care: 24/7 technical support, on-site training, global shipment tracking
  • Documentation: Each order comes with COC, dimension drawings, and test reports
Contact for UCFA210-30 Engineering Help

References & Industry Insights

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